Because I needed to switch a bank of five monitors (three flat-panels, two CRTs) from one switch. I originally used a 12-volt relay, but that turned out to be suboptimal; the inrush current for all five power supplies was so high the relay contacts tended to get welded together and occassionally required a swift tap to disconnect, gradually degrading until they had to be replaced. As solid-state devices tend to have much higher peak current capabilities, after wasting the third relay I decided to replace the whole design.
The unit is just a simple triac switch using a BT138 triac, with an optoisolator calculated to handle 5 to 12 volts. Future upgrade to USB control is thus possible without modification of parts values.
The unit lacks a snubber. This was omitted due to the capacitive nature of the load. Transients on the mains may open the triac momentarily. The unit is however connected through a transient suppressor, and problems of this nature were not observed so far, except for moments when the power is switched on after a blackout and the coupled capacitance causes a transient that momentarily opens the triac.
Outside view, top | Outside view, side | Outside view, top-side |
Inside view | Inside view | Low-voltage part, detail |